Tuesday, August 21st, 2012

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Comparison of Cyclone recycling and Filter recycling in powder coating manufacturing

Cyclone recycling Simple construction. Simple cleaning. Effectiveness of separation depends to a large extent on operating conditions. Can produce considerable waste. Filter recycling All powder is recycled. Accumulation of fine-grained particles. May produce problems with spraying process, particularly with friction charging. Extensive cleaning: filter change requirement between colors.

A major advantage of powder coatings over liquid paint-reuse overspray powder

A major advantage of powder coatings over liquid paint systems is the ability to reuse powder that does not adhere to an object (overspray). Air and powder are separated by either a cyclone or a filter system, as illustrated. Powder that is recycled will be recollected in the powder hopper. Particles which are more easily charged adhere themselves to the object whilst the proportion being recycled are of another particle distribution size than that of virgin powder. The relationship betweenRead More …

Some important factors influencing powder spraying efficiency

Spray Gun Positioning All powder coating processes necessitate the powder, suspended in its air flow, being as close as possible to the object. The force of electrostatic attraction between powder particles and the object decreases by the square of the distance between them (D2), and only when that distance is just a few centimeters will the powder be drawn towards the object. Careful positioning of the spray gun also assures that small and large particles are deposited on the objectRead More …

Powder coating line with dip-pre-treatment

The coating line is equipped with two moveable spray-booths. Allows easy and fast color changes. Curing is done in tunnel oven. Pre-treatment by dip immersion; chromating and/or phosphating process is usually employed. Typical coating line when coating long items, i.e. extrusions or larger sheets.

Automatic powder coating line application

Automatic Powder coating line with one booth, typical equipment used on large series in one color. Pre-treatment is either iron or zinc phosphating. The curing takes place in a U-TURN oven. The coating line is equipped with the Jotun Powder Coatings “Big Bag” system.

POWDER COATING BY MANUAL APPLICATION

Powder coating is done by a small handgun, ideal for smaller components and mixed goods. Pre-treatment can be done – as shown- by blast cleaning or any other method suited for the finished product. Curing takes place in a box oven

Friction Charging (Tribostatic Charging) for powder coating

Friction Charging (Tribostatic Charging) which generates an electrostatic charge on the powder as it rubs against an insulator Powder particles are friction charged as a result of the motion caused by each particle rubbing rapidly against a special type of insulating material which lines the barrel of the spray gun. Between the friction charging spray gun and the object, as the diagram illustrates, we have present primarily: With friction charging, there exists no high voltage which can subsequently generate freeRead More …

Conventional electrostatic charging(CORONA CHARGING) for powder coating

Conventional Electrostatic Charging (Corona Charging) by passing the powder through a high-voltage electrostatic field. High voltage (40-100 kV) concentrated at the nozzle of the spray gun causes ionizing of the air passing through the spray gun. Passage of the powder through this ionized air then allows free ions to adhere to a proportion of the powder particles whilst simultaneously applying a negative charge to them. Between the electrostatic spray gun and the object being coated, the following are present: ItRead More …

Powder particles are electrostatically charged using Corona or Tribostatic Charging

Today, practically all powder coatings are applied using an electrostatic spraying process. A common factor with all such processes is that the powder particles are electrically charged whilst the object requiring coating remains earthed. The resultant electrostatic attraction being adequate to allow the build-up of sufficient film of powder on the object, thus holding the dry powder in place until melting occurs with subsequent binding to the surface. Powder particles are electrostatically charged using one of the following techniques: ConventionalRead More …

Factors affecting the utilization of electrostatic spraying

The main parameters affecting the utilization of electrostatic spraying comprising: the type of nebulizer, the level of electrostatic spray parameters, the conductive,etc. Businesses use spray equipment decided to paint utilization factors, has a very different because of the different paint spraying equipment utilization. Nebulizer paint utilization of mainstream spraying equipment and childhood to greatly: Ordinary air gun, Electrostatic air spray gun Spinning cup Second, spraying environment for the utilization of paint, such as the presence or absence of and electrostaticRead More …