Powder Coating News

Okay, let’s be honest. My garage door was an eyesore. Years of battling sun, rain, and the occasional rogue basketball left it looking sad – faded, chipped, and starting to flirt with rust. I knew it needed a makeover, but the thought of messy liquid paint, endless drying times (and fumes!), and knowing it might peel again in a few years? No thanks. That’s when I stumbled down the rabbit hole of powder coating for home improvement projects, specifically for myRead More …

You know powder coating delivers a superior, durable, and eco-friendly finish. You’ve mastered surface prep and application techniques. But what happens after the powder hits the part? The curing stage – where magic transforms loose powder into a resilient coating – isn’t just about reaching a temperature. The method of heating – Infrared (IR) vs. Traditional Convection – is a critical, often underestimated, choice impacting your efficiency, costs, and final finish quality. Let’s dive deep into this operational fork in the road. Why Curing Method MattersRead More …

Forget generic introductions. You already know powder coating delivers durable, attractive, and eco-friendly finishes. But the real secret weapon separating a good coating job from an exceptional, long-lasting one? It’s hiding in plain sight: precisely controlled film thickness. This isn’t just a technical footnote; it’s the linchpin of performance, cost-efficiency, and customer satisfaction. Let’s dive deep into why mastering film thickness (often measured as Dry Film Thickness or DFT) is absolutely critical and how to nail it every time. Why Microns Matter MoreRead More …

You’ve dialed in your powder formulation. Your surface prep is flawless. Your application gun settings are textbook perfect. Yet, sometimes, the cured coating just doesn’t meet expectations – gloss is inconsistent, adhesion falters, or worse, premature failure occurs. If this sounds familiar, the culprit might be hiding in plain sight: Thermal History. Forget just hitting a target temperature. True powder coating success hinges on understanding and meticulously controlling the entire thermal journey your part undergoes – from the moment it enters the preheatRead More …

Forget generic introductions. You already know powder coatings offer durability, eco-friendliness, and a great finish. But let’s drill down into a specific, high-impact application where they truly shine – often unseen underfoot: Industrial Epoxy Powder Coatings for Concrete Flooring. This isn’t just paint. It’s a seamless, chemical-armored skin transforming vulnerable concrete into a workhorse surface. And frankly, it’s outperforming traditional liquid epoxies and tiles in demanding settings. Why Concrete Floors Need This Armor: Raw concrete is porous. Spills seep in, causing stains, degradation,Read More …

You’ve invested in powder coating for its durability, environmental benefits, and flawless finish. It resists chipping, scratching, and fading under the sun better than liquid paint. But what about the invisible threats? The spills, splashes, fumes, and harsh cleaning agents your coated parts encounter daily? That’s where chemical resistance steps out of the shadows and becomes the critical performance factor often overlooked. Forget generic durability. This article dives deep into why tailoring powder coating chemistry for specific chemical exposure isn’t just an option – it’s essential forRead More …

You’ve dialed in your powder formula. Your curing oven profile is textbook perfect. Your application team is experienced. Yet, maddeningly, that final coated surface still shows subtle ripples, bumps, or an uneven texture – classic flow-out (or leveling) defects, often called “orange peel.” While powder chemistry and curing often take the blame, a frequently overlooked culprit lurks beneath the surface: the substrate itself. Getting the foundation wrong sabotages even the best powder coating efforts. Why Substrate Quality is Non-Negotiable forRead More …

Powder coatings have revolutionized industrial and consumer finishes, offering durability, eco-friendliness, and vibrant aesthetics. However, even seasoned professionals occasionally face frustrating surface defects that compromise quality. If your previous articles covered the basics, let’s dive deeper into troubleshooting specific issues like orange peel, pinholes, and poor adhesion—problems that cost time, money, and client trust. This guide uncovers actionable solutions backed by industry expertise, helping you achieve consistently flawless results. 1. Orange Peel Texture: Causes and Fixes Orange peel—a bumpy, unevenRead More …

As global construction shifts toward eco-conscious practices, architects and builders face mounting pressure to balance durability with environmental responsibility. While most discussions about green building materials focus on recycled steel or energy-efficient glass, one unsung hero quietly transforms modern architecture: powder coatings. Recent data from the Green Building Council reveals that 67% of LEED-certified projects now specify powder-coated metal components – a 22% increase since 2019. But what makes this finishing technology indispensable for sustainable construction? Let’s examine three groundbreakingRead More …

IntroductionIn the evolving landscape of powder coatings, achieving a balance between mechanical strength and aesthetic appeal remains a critical challenge. While traditional coatings often sacrifice flexibility for hardness—or vice versa—recent advancements in polyester resin formulations are paving the way for ultra-durable, low-gloss coatings that excel in both performance and sustainability. This article explores how innovative molecular design in polyester resins is redefining the capabilities of powder coatings, particularly in demanding applications such as automotive, architectural, and industrial equipment. The Demand for High-PerformanceRead More …