Troubleshooting to Fluidized bed operation
Problem, Cause and Remedy
PROBLEM | CAUSE | REMEDY |
---|---|---|
Dusting-powder blowing out of hopper | Air pressure too high | Adjust air regulator to lower pressure to fluid bed |
Powder too fine | Too much reclaim added to virgin powder. Virgin powder pulverized too fine by manufacturer |
|
No air-percolating through powder surface | Insufficient air pressure | Check air supply, increase air regulator pressure. Check air line size to equipment |
Plugged membrane | Check membrane for plugged pores from dirty air supply | |
Obstructed membrane | Check bottom of bed for plastic, cardboard, or other large obstructions | |
Compacted powder | Manually loosen powder and fluidize well with clean,dry air | |
Rat holing-air blowing large jet holes through powder surface | Powder level too low | Add powder until hopper is 2/3 full when fluidized |
Packed or moist powder | Manually loosen powder and fluidize well with clean, dry air. Check compressed air and booth air for high humidity |
|
Obstructed membrane | Check bottom of bed for plastics, cardboard, or other large obstructions. | |
Plugged or broken membrane | Check membrane for plugged pores from dirty air supply, cracks, or holes. | |
Stratification-powder separating into layers of fine and coarse particles | Powder level too high | Remove powder until 2/3 full when fluidized |
Powder too fine | Too much reclaim added to virgin powder. Virgin powder pulverized too fine by manufacturer. |
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